Qwik-Freezer® Qwik-Freezer® equipment utilizes liquid carbon dioxide (CO2) to freeze stationary water in selected sections of pipe or tubing. By producing very low "dry ice" temperatures, Qwik-Freezer® forms a secure in-line ice plug. This temporarily isolates the water in the system and allows repairs or modifications to be made without draining down or shutting off systems. The Qwik-Freezer® kit is easy to use. A specially designed jacket is wrapped around the pipe at the point where the freeze is required. A nozzle on the jacket is then coupled to a cylinder of liquid CO2 by means of a high pressure hose. When the liquid CO2 is injected into the space between the jacket and pipe, it immediately expands to form a solid carbon dioxide (dry ice) at a temperature of -109ºF (-78ºC). This low temperature quickly freezes the contents forming a secure "ice plug" which seals the pipe. The "ice plug forms only in a section of pipe covered by the jacket so the resulting rise in pressure is very small and there is no damage to the pipe. The technique can be used safely on iron, lead, stainless steel, copper, brass and plastic pipe. The water is brought to a static condition. The Qwik-Freezer®jacket (orange) is then wrapped around the pipe, Jacket# 1, at a nearby upstream location. Injecting liquid CO2 into the jacket rapidly freezes the water in the pipe, permitting valve removal for servicing or replacement. Jacket #2 shows the position of a second Qwik-Freezer® jacket and tank used when a double freeze is required to block flow on both sides of the valve. Major Advantages Saves valuable time normally lost in draining down and refilling a system. Avoids complete shutdown of systems and equipment (as in a sprinkler or water supply system) Prevents waste of large amounts of water. Eliminates handling of waste water. Safe and cost effective. FOR USE IN MANY INDUSTRIES Office & Commercial Buildings Petro/ Chemical Refineries Food & Beverage Plants. Municipalities. Hospitals/Nursing Homes Industrial Plants Water Treatment Facilities Conventional & Nuclear Power Plants Residential Restaurants Ships Schools/Universities Hotels/Motels Water Utilities Aerospace Qwik-Freezer kits consist of insulating pipe jackets, CO2 cylinder(s), reinforced high pressure hose, fittings, insulated work gloves, a rubber mallet, safety glasses, operating manual, timing log and carrying case. CO2CYLINDER COB provides specially adapted liquid CO2 cylinders for use with Qwik-Freezer equipment. The COB QFAL20, a 20 pound aluminum cylinder with protective handle, is supplied with 3/8" to 3" kits. A 50 pound aluminum cylinder, QFAL50, is supplied with 4"-8" kits as standard equipment. CO2 cylinders can be filled by local welding and carbonic distributors. Qwik-Freezer Jackets QF101 for 3/8" (9.375 mm.) to 3/4" (18.75 mm.) Pipe size. QF 102 for 3/4" (18.75 mm.) to 1-1/2" (37.5 mm.) Pipe size. QF103 for 1-1/2" (37.5 mm.) to 3" (75 mm.) Pipe size. QF104 for 3-1/2" (87.5 mm.) to 4" (100 mm.) Pipe size. QF106 for 5" (125 mm.) to 6" (150 mm.) Pipe size. QF108 for 7" (175" (175 mm.) to 8" (200mm.) Pipe size.
I've used freeze seals several times for piping mods and repairs. The only way to fly for ultra clean water pipe applications. The jacket to enclose a wind generator planetary gear box could be a bit, ah, large.
The hollow shaft is 3'-4' wide. I have used that quick freeze before on pipes works awesome. Liquid Nitrogen would give my HSE dept shit fits being used at heights.
Well as of 1hr ago it's off after applying 6 -30 ton hydro jacks, 2- 6 ton come-alongs and 4- 3 ton come-alongs it popped off. pictures to follow of the damage.
Wow, Was it a giant Set Screw, or a defect in the shaft? Kind of looks like a Set Screw that just got Dragged along as the things were pressured apart.....
See on the first picture follow the edge down and you see a half crescent that's shiney? Well it was one of those that broke off and traveled in to the inside. When trying to remove it gouged out a trench in it getting bigger as it went like a snow ball rolling down hill.
Repair made to the Hollow shaft. Shrink disk repaired and ready to join the two pieces and then put them back on the hollow shaft. My master Die grinder operator. Putting the flame on the hollow shaft to aprx 125 degs and gain 10k in size for the install. Near the end of the project. We have the gearbox in and the crew is finishing up the job. Sent from my iPhone using Tapatalk
Started with a 4 inch angle grinder for some of the metal removal in the gash so it doesn't flake and do a repeat of the damage again. We then used a series of different grit flapper wheels on a die grinder and feathered it out.
No fill, it will flake out and cause it to stick again. the surface tension is way over engineered and will hold . The hollo shaft has alot of movement in it.
sweet pix. Thanks for posting those. Have to say, any job with that much height is not for me, but the views must be amazing